Product Description
Working principle
The vacuum in dry screw pumps is created through 2 parallel-arranged screw rotors that rotate in opposite directions. These rotors trap the gas coming in through the inlet and deliver it to the gas discharge or pressure side. As the gas is getting compressed, there is no contact between the rotors. This does away with any need for the compression chamber to have any operating fluids or lubrication.
The lubricant used to lubricate the gears and shaft seal is sealed in the gearbox by the shaft seal. The pump can be cooled either directly by circulating cooling water or by a cooling unit with fan and radiator.
The dry screw vacuum pump adopts a special rotor pitch design, compared with the ordinary rotor pitch design, reduce the energy consumption by about 30%, the temperature rise of the exhaust end is reduced by about 100 ºC, the reliability and stability of the operation of the product is greatly improved, can be suitable for any working conditions of vacuum.
The dry screw pumps can be widely used in solvent recovery, vacuum drying, concentration, crystallization, distillation and other processes in the chemical and pharmaceutical industries, vacuum extrusion and molding in the plastic and rubber industries, vacuum degassing in the metallurgical industry; vacuum degassing and drying in the solar energy, microelectronics, lithium battery and other industries.
Pump body and end caps: high-strength cast iron.
Pump body and end caps: high strength cast iron.
Screw rotor: ductile cast iron.
Anti-corrosion coating: corrosion-resistant Hastelloy.
Synchronous gears: alloy steel.
Radial lip seal: imported PTFE mixture or
high-temperature resistant fluorine rubber;
Seal bushings: stainless steel surface covered with ceramic.
Flow chart
Main features
1. The screw rotor is designed with variable pitch structure, the ultimate vacuum can reach below 1Pa, which can meet all kinds of vacuum processing from atmosphere to high vacuum.
2. Oil free – Adapt to various special working conditions for reliable use.
3. It can operate reliably in the pressure range from atmosphere to several Pa.
4. No friction between moving parts, simple structure, lower operation and maintenance cost.
5. Nitrogen seal and composite seal design is optional, which has the benefit of good reliability, low cost of use, simple maintenance.
6. The rotor is dynamically balanced at high speed and the motor is connected by flange, with high concentricity, low vibration and low noise.
7. Hastelloy anti-corrosion coating is optional for rotor surface, condensable material is not easy to condense in the pump cavity, better corrosion resistance.
8. Compared with oil seal pump, liquid ring pump, there is no waste gas, no waste liquid, no waste oil emission, energy saving and environmental friendly.
It can be used alone or with Roots vacuum pump, air-cooled Roots vacuum pump, molecular vacuum pump, etc. to obtain an oil-free high vacuum system.
The benefit of dry screw vacuum pump compared to liquid ring vacuum pump:
-Shorten the process cycle and improve production efficiency
-Reduce water consumption
-Save energy
-Improve product quality
-Can recover solvent by reducing the drying time of products
-Reduce the cost of wastewater and waste gas treatment
A CASE in a pharmaceutical factory
Process introduction:The penicillin sodium salt solution is fed into the crystallization tank through vacuum. By steam heating, agitator stirring, and adding butanol, the water and butanol in the penicillin solution are pumped into the condenser and condensed into the liquid collecting tank, which can be reused.
Process requirements:
1. The volume of crystallization tank is 7.5m3, and about 4.5m3 penicillin solution is added in the process.
2. Before entering the crystallization tank, the water content of penicillin solution is about 20%, and after crystallization, the water content is required to be about 1%.
3. Vacuum feeding for 2h, then adding butanol for 30min, and then starting to crystallize. The process requires low temperature and fast speed, and the lower the temperature, the better the quality of penicillin. The shorter the reaction time, the better.
4. Vacuum degree requirements: the vacuum degree shall be kept above -0.097MPa. High vacuum degree can reduce the reaction temperature and shorten the reaction time.
The previous vacuum system was 2BE1252+air ejector, which is now transformed into a dry screw vacuum pump. The comparison table of test data is as follows:
| vacuum system | 2BE1252+ejector | DVP 1600 screw pump |
| Feeding time (h) | 2 | 1.5 |
| Liquid temperature at the beginning of crystallization (ºC) | 31.5 | 16.6 |
| Crystallization time (h) | 6 | 4.5 |
| Time from crystallization to liquid coming out (min) | 30 | 15 |
| Crystal quality | average | good |
| Power consumption (KW) | 45 | 37 |
| Water consumption (m3) | 26.4 | 0.72 |
Economic benefit analysis:
| Cost saving(USD) | Remark | |
| Water consumption and treatment | 130 | Water cost: $0.65/m3, water treatment: 30/m3 |
| Power | 15 | $0.15/Kwh |
| Labor, production efficiency | 43 | Reduced from 6 hour to 4.5 hour |
| Sum up | 188 |
Please contact us for a detailed report of economic benefit analysis for your applications!
Configuration
Standard configuration:
Machine base, pump head, coupling, motor, driving screen, air inlet connector, check valve, vacuum gauge, manual filling valve exhaust port muffler.
Optional accessories:
Inlet filter, inlet condenser, solvent flushing device, nitrogen purging device, nitrogen sealing device, exhaust port condenser, solenoid filling valve, cooling water flow switch, temperature sensor, pressure transmitter.
Applications
| Leak Detection | Metallurgy | Industrial furnace | Lithium Battery |
| Chemical, pharmaceutical | Wind tunnel test | Power Industry | Vacuum coating |
| Microelectronics industry | Drying Process | Packaging and Printing | Solar Energy |
| Exhaust gas recovery |
Product Parameters
Technical data of Constant pitch Dry screw vacuum pump
| Spec. Model |
Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Noise level Lp | Maximum cooling water required |
Suction Connection size | Discharge Connection size | Weight (Without Motor) |
| m³/h | Pa | kw | rpm | dB(A) | L/min | mm | mm | Kg | |
| DSP-140 | 143 | 5 | 4 | 2900 | 82 | 10 | 50 | 40 | 240 |
| DSP-280 | 278 | 5 | 7.5 | 2900 | 83 | 20 | 50 | 40 | 350 |
| DSP-540 | 521 | 5 | 15 | 2900 | 83 | 30 | 65 | 50 | 550 |
| DSP-650 | 617 | 5 | 18.5 | 2900 | 84 | 45 | 65 | 50 | 630 |
| DSP-720 | 763 | 5 | 22 | 2900 | 85 | 55 | 80 | 80 | 780 |
| DSP-1000 | 912 | 5 | 30 | 2900 | 86 | 70 | 100 | 80 | 880 |
Technical data of Variable pitch Dry screw vacuum pump
| Spec. Model |
Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Noise level Lp | Maximum cooling water required |
Suction Connection size | Discharge Connection size | Weight (Without Motor) |
| m³/h | Pa | kw | rpm | dB(A) | L/min | mm | mm | Kg | |
| DVP-180 | 181 | 2 | 4 | 2900 | 82 | 8 | 50 | 40 | 280 |
| DVP-360 | 354 | 2 | 7.5 | 2900 | 83 | 10 | 50 | 40 | 400 |
| DVP-540 | 535 | 2 | 11 | 2900 | 83 | 10 | 50 | 40 | 500 |
| DVP-650 | 645 | 1 | 15 | 2900 | 84 | 20 | 65 | 50 | 600 |
| DVP-800 | 780 | 1 | 22 | 2900 | 86 | 30 | 100 | 80 | 800 |
| DVP-1600 | 1450 | 1 | 37 | 2900 | 86 | 40 | 125 | 100 | 1200 |
Note: The cooling water volume of the dry screw vacuum pump provided in the table is the amount under 20ºC room temperature water. When the dry screw vacuum pump uses cooling device, the cooling water will be increased, the difference of inlet and outlet water temperature is generally controlled below 7ºC is appropriate.
Dimension
FAQ
Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.
Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements.
Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.
Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.
Q: What is your MOQ?
A: 1 piece or 1 set.
Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.
Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.
Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).
Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.
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| After-sales Service: | Online Video Instruction |
|---|---|
| Warranty: | 1 Year |
| Nominal Pumping Speed(50Hz): | 143 M3/H |
| Ultimate Pressure: | 5PA |
| Nominal Motor Rating(50Hz): | 4 Kw |
| Nominal Motor Speed(50Hz): | 2900 Rpm |
Types of vacuum pumps
A vacuum pump is a device that pulls gas molecules out of a sealed volume and maintains a partial vacuum. Its job is to create a relative vacuum within its capabilities. Several types of vacuum pumps are available, including scroll and rotary piston models. Each has its own characteristics and uses. To learn more, read this article.
Screw Pump
Screw vacuum pumps use a mechanical screw to move an air or gas chamber to the axial housing wall. The movement of the chamber reduces the volume of gas, which is pre-compressed before being expelled through the pressure connection. These pumps can be single-pitch models or variable-pitch models. Variable pitch models feature variable pitch rotors that help distribute heat loads evenly across the rotor. Some models also include a thermostatic control valve that shuts off the pump if the water temperature gets too high. Screw vacuum pumps are available in single-ended or double-ended designs. Single-ended and double-ended screw pumps provide up to 3.7 x 10-4 Torr and an ultimate vacuum of 900 m3/h (560 cfm), which is sufficient for many industrial processes. Progressive cavity pumps are particularly suitable for vapor compression applications. These pumps also have an internal rotor to minimize layer formation. Combined with air cooling, they are suitable for use in hazardous environments. In addition, the screw rotor design prevents the build-up of substances in the pump cavity that could react with high temperatures. These pumps are also easily removable for quick cleaning. Screw vacuum pumps are also designed for low cost and minimal maintenance. Agknx screw vacuum pumps are designed in Germany and are very reliable and economical. Pump performance depends on cooling system and temperature. The temperature of the water used should be kept within a certain range, otherwise the pump may overheat and fail. Screw vacuum pumps are often used in scientific experiments. They are standard main pumps in large storage rings, gravitational wave detectors, and space simulation chambers. One of the largest ultra-high vacuum chambers in the world is made of screw vacuum pumps. An example is the KATRIN experiment. There are two types of screw vacuum pumps: oil-sealed and dry. Oil-sealed screw pumps use oil as a sealant and coolant. They are suitable for demanding vacuum applications such as woodworking and plastics processing. Dry screw pumps have an air-cooled chamber, and they can achieve higher vacuum levels than oil-sealed pumps.
Rotary Piston Vacuum Pumps
Rotary Piston Vacuum Pumps provide the rugged performance essential for applications requiring vacuum. They can deliver flow rates up to 1280 acfm and reach deep vacuum levels up to 0.0004 Torr. They are available in single-stage and two-stage models. The report also provides detailed information about the key players, their financial status, and business overview. A rotary piston vacuum pump is a versatile and affordable vacuum device. They are available in single-stage and two-stage configurations with higher capacity and higher vacuum. They can be easily maintained by an in-house maintenance team or by a local third-party service shop. Pump manufacturers can also provide services. Rotary piston vacuum pumps are available in single-stage and compound designs. They are ideal for a variety of applications. Their high-performance design enables them to operate at any pressure up to atmospheric pressure. They also have no metal-to-metal contact, which makes them ideal for dirty applications. Whether you need a pump that can operate at high or low pressure, a rotary piston vacuum pump is an excellent choice. When purchasing a rotary piston vacuum pump, it is important to choose a manufacturer with a reputation for providing high-quality service and repairs. In addition to the high quality of the pump, you also need to ensure its availability. You should also consider the cost and quality of the part. A good vacuum pump company should also provide technical support, service support and accessories. Oil-free pumps are a popular choice for laboratories, clean rooms and confined rooms. Their high-quality parts are made from lightweight, corrosion-resistant and specially formulated polymers. Oil-free pumps can handle high levels of air moisture and are excellent at removing contaminants. However, they are not suitable for applications containing organic vapors or acids. Atlas Copco’s GLS rotary piston pumps are a popular choice for industrial vacuum applications. Its space-saving design makes it an ideal solution for harsh environments. It is also very reliable and has low lifecycle costs. It has an automatic lubrication system and water mizer to minimize water consumption. 
Scroll Vacuum Pumps
<br Scroll Vacuum Pumps can be used to pump air, gases, and other fluids. They are suitable for creating a vacuum in transfer chambers, mass spectrometers, and load lock chambers. They are also ideal for helium leak detectors and other analytical equipment. Scroll vacuum pumps are available in a variety of models, including the diaphragm, turbine, and oil-dry scroll models. They are used in a variety of industries, including the semiconductor, biotechnology, and pharmaceutical industries. Flexible and durable oil-free scroll vacuum pumps are an excellent choice for light industrial, general laboratory, and research applications. They also offer several advantages over other vacuum pumps, including low operating costs and environmental sustainability. Scroll vacuum pumps do not require oil, which is a big advantage in terms of cost. Scroll vacuum pumps are also quieter. Scroll vacuum pumps are designed for low, medium, and high vacuum systems. They create a high vacuum and cannot tolerate particles. Although they are relatively small, they are ideal for vacuum laboratory applications and are also suitable for dry vacuum pumping. They can be combined with chemically resistant PTFE components, making them more suitable for chemical applications. Scroll vacuum pumps feature a unique design that makes them very versatile and efficient. The pump has two helical structures, one is fixed and the other is rotating, which can effectively pump gas and liquid. When the rotor begins to move, the gas is compressed slightly and then flows through the system to the exhaust port. Scroll vacuum pumps are efficient, oil-free and compact. Known for their high tolerance to the atmosphere, they feature sensorless INFORM(r) control to minimize noise and vibration. These vacuum pumps are ideal for low to medium flow applications including analytical equipment, freeze dryers, vacuum coaters and mass spectrometers. The most important advantage of a scroll vacuum pump is its reliability. They can be used for three years or more without problems and are easy to maintain. With proper maintenance, they can reduce repair costs. 
Diaphragm vacuum pumps
Diaphragm vacuum pumps are used in a variety of industrial processes. These pumps use an elastic diaphragm fixed around the outer diameter. They are efficient and can handle most types of liquids. They are commonly used for dewatering, filling and water removal. These pumps are easy to maintain. Diaphragm vacuum pumps are available in a variety of sizes and power outputs. Oil-free diaphragm vacuum pumps do not require oil, lubrication and cooling. These pumps are compatible with many types of laboratory equipment. Diaphragm vacuum pumps are equipped with dual voltage motors and DC drives for greater flexibility and durability. Diaphragm vacuum pumps can achieve higher vacuum levels than rotary vane pumps. They are more efficient than diaphragm pumps. They do not require oil and require less maintenance than their rotary vane counterparts. However, the diaphragms of these pumps may need to be replaced every few years. Diaphragm vacuum pumps are the most popular type of vacuum pump and can be used for a variety of applications. They can be used for everyday work and can be large enough to be used in a vacuum oven or rotary evaporator. Diaphragm vacuum pumps use pulsed motion to move air. They eliminate the need for oil and are highly chemical and steam resistant. They can handle a wide variety of samples, including high viscosity liquids. Diaphragm vacuum pumps are generally smaller than other types of vacuum pumps. Scroll pumps are made of metal and are generally recommended for solvent and water samples. They are not recommended for high acid samples. However, they are suitable for freeze drying. They can also be used for concentration applications. In this way, they have greater displacement capacity and can reach higher ultimate vacuum levels.
editor by Dream 2024-05-09
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