Product Description
DRF Series Roots Vacuum Pumps
Advantages
DRF series roots vacuum pump is a technically mature vacuum pumping equipment, which help fore vacuum pump expand its working range under low inlet pressure condition after combing with fore vacuum pump:
1.Improve vacuum degree.
System vacuum degree could be enhanced to 1 order of magnitude higher if equipping with roots vacuum pump. If with 2 stage roots vacuum pump, performance could be even higher.
2.Increase pumping speed.
A pair of rotors of roots pump doesn’t contact with each other while rotating in high speed mode, which means small size roots pump also can be with high pumping speed. Fore vacuum pump can pump large capacity air in low speed by selecting suitable roots pump, obviously reducing energy consumption comparing with single fore vacuum pump with same speed.
3.Oil free
No oil in pump chamber of roots pump, no pollution on the pumped medium.
4.Superior character.
With transmission system adopting flexible hydraulic device – a kind of high-efficiency power transmission method, DRF series roots vacuum pump is with compact structure and superior characters as below:
1).Under reducing bypass pipes and valves installed or leaving inverter out designing condition, vacuum pump could acquire much better pumping effect than traditional booster pump, significantly saving production cost of hardware and decreasing the controlling requirement.
2).Hydraulic transmission device could automatically adjust pumping speed, motor will not be overloading or overheating even pumps work under high pressure condition.
3).Comparing with traditional direct driven, Roots vacuum pump will not get damaged even while inlet pressure changes in a sudden or aspiring foreign matter, stop failure rate can be much reduced.
4).At atmospheric pressure, DRF series roots vacuum pump can start with fore vacuum pump in the same time but motor will not be overloading, which can work for pumping process in earlier stage, shortening visibly pumping time, especially applying to applications which require for fast pumping speed.
5).Running in very smooth way, tiny vibration.
6).Reliable bearing sealing structure which ensures that no lubricant in pump chamber.
7).No bypass and valves, easy and simple maintainence.
Application
1.Industry: medical technology, industrial leakage detecting, electron beam welding, vacuum isolating, lamps&tubes manufacturing, heating processing,vacuum drying, lyophilization, vacuum furnace, metallurgical engineering.
2.R&D: nuclear research, melt technology, plasma research, tevatron, spatial simulation, low temperature research, elementary particle physics, nanotechnology, biotechnology.
3.Coating&Metallization: FPD(flat-panel display), LED/OLED, hard disk coating, photovoltaic cell, glass-type coating, CD-DVD-Blue ray, optical filming, wear-resistant coating.
4.Semiconductor: photoetching, printing & graphic arts, physical vapor deposition, chemical vapor deposition, plasma etching, ion implantation, beam injection, viewing, gluing, molecular beam epitaxy.
Technical Prameters
| Model | Unit | DRF300 | DRF500 | DRF750 | DRF1000 | DRF2200 | DRF3600 | ||||||
| 50Hz | 60Hz | 50Hz | 60Hz | 50Hz | 60Hz | 50Hz | 60Hz | 50Hz | 60Hz | 50Hz | 60Hz | ||
| Nominal Pumping Speed | m3/h | 300 | 360 | 540 | 648 | 750 | 900 | 1000 | 1200 | 2200 | 2600 | 3600 | 4200 |
| L/S | 83 | 100 | 150 | 180 | 208 | 250 | 278 | 333 | 611 | 722 | 1000 | 1167 | |
| Ultimate pressure* | Pa | <2 | <1 | ||||||||||
| Motor power** | kw | 1.5/2.2 | 3.0/4.0 | 7.5/11 | |||||||||
| Motor rated rotation | rpm | 2900 | 3480 | 2900 | 3480 | 2900 | 3480 | 2900 | 3480 | 2900 | 3480 | 2900 | 3480 |
| Noise level | db(A) | 64 | 65 | 64 | 65 | 68 | 69 | 68 | 69 | 73 | 74 | 73 | 74 |
| Inlet connection | DN | ISO63 | ISO100 | ISO160 | ISO160 | ISO160 | ISO250 | ||||||
| Outlet connection | DN | ISO40 | ISO63 | ISO100 | ISO100 | ISO100 | ISO100 | ||||||
| A end oil capacity | Liter | 1.5 | 2.4 | 6.8 | |||||||||
| B end oil capacity | Liter | 0.8 | 1.3 | 3.7 | |||||||||
| Sealing oil capacity | Liter | 0.13 | 0.15 | ||||||||||
| Cooling water connection*** | Inch | 1/4″ | 3/8″ | ||||||||||
| Gross weight | kg | 79 | 92 | 130 | 155 | 330 | 410 | ||||||
| Dimensions(L*W*H) | mm | 783*323*324 | 863*323*304 | 932*330*384 | 992*330*384 | 1125*522*519 | 1365*522*519 | ||||||
*) Specifications are subject to change without prior notice
About CHINAMFG
Packaging&Shipping
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang 201502, China
And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
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| Oil or Not: | Oil Free |
|---|---|
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Vacuum |
| Work Function: | Pre-Suction Pump |
| Working Conditions: | Dry |
| Customization: |
Available
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Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
Considerations for Selecting a Vacuum Pump for Cleanroom Applications
When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:
Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:
1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.
2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.
3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.
4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.
5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.
6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.
7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.
In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.
Can Vacuum Pumps Be Used in Food Processing?
Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:
Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:
1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.
2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.
3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.
4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.
5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.
6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.
7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.
8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.
These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.
editor by CX 2024-04-15
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