Product Description
we located in the famous pump city of HangZhou China,our city have 40 years of experience of produce pumps.full of types & quality ensured, Perfect industrial chain ,Fast production cycle,
We can customize and design various raw material (stainless steel/Aluminum/bronze)vacuum pumps and pumps according to the requirements of users.
We are a professional manufacturer of vacuum equipment, strong technical force, sophisticated process equipment, perfect detection means, product performance to international standards. Our main products are: 2BEA, 2BEC, 2BV, SK, 2SK, 2sk-p1, SZ, SZB series water ring vacuum pump and compressor, W, WY series reciprocating vacuum pump, 2x series rotary vane vacuum pump, 2bw series water ring vacuum pump / compressor closed cycle system, ZJ series Roots vacuum pump, JZ, j2b series Roots water (liquid) ring vacuum unit and other vacuum equipment. Products are widely used in machinery, petroleum, chemical industry, papermaking, electronics, mining, metallurgy, medicine, sugar, printing and dyeing, plastics, pesticides, brick and tile machinery, low-temperature equipment, food machinery and other industries and other fields.
technical data:
2BV series vacuum pump is an upgraded product developed with new technology on the basis of traditional water ring vacuum pump in China. It adopts the design of pump coaxial direct connection, high reliability, easy installation and maintenance, and its volume is 30% less than that of traditional vacuum pump. It runs balanced, noise is less than 62 dB, has self-priming ability, and is easy to operate. Because of the oil-free design, it is basically free from maintenance because of the use of mechanical seals to eliminate leakage. 50% of the working fluid of the gas water separator equipped with the pump can be recycled, which reduces pollution and operation cost. Bronze impeller is used in the pump to improve its corrosion resistance. According to the user’s requirements, the stainless steel material is used, so the pump can operate normally in harsh environment. Therefore, it is widely used in chemical industry, medicine, food, papermaking and steel industry.
Performance characteristics
1. Pump coaxial direct connection design saves space and is easy to install.
2. The mechanical seal is used as the standard configuration, which eliminates the leakage and is easy to maintain.
3. The operation is stable and the noise can be as low as 62 dB.
4. Uniform corrosion resistant design, bronze impeller improves pump corrosion resistance, stainless steel material is more suitable for more demanding applications.
5. The unique flexible exhaust port design will not produce over compression, which ensures the best efficiency of 2BV within its performance range.
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technical data |
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impeller material: cast iron, Alumnium,bronze,stainless steel etc,
shell material: casting grey iro.
flow: 280m3/h; power: 185kw; temperature of air: 0–800 C;
sediment content of water: max 350g/m3, PH: 2—10;
Working principle of water ring vacuum pump / liquid ring vacuum pump
The water-ring vacuum pump is a kind of coarse vacuum pump. The limit vacuum it can obtain is 2000-4000 Pa. The series air ejector can reach 270-670 Pa. Water ring pump can also be used as compressor, called water ring compressor, is a low-pressure compressor, its pressure range is 1-2X105 Pa meter pressure.
Water-ring vacuum pumps were originally used as self-suction pumps, and then gradually used in petroleum, chemical, mechanical, mining, light industry, medicine and food and many other industrial sectors. In many industrial processes, such as vacuum filtration, vacuum water diversion, vacuum feeding, vacuum evaporation, vacuum concentration, vacuum moisture regain and vacuum degassing, water ring pump has been widely used. Due to the rapid development of vacuum application technology, water ring pump has been paid much attention in obtaining coarse vacuum. Because the gas compression in the water ring pump is isothermal, it can extract flammable and explosive gases, in addition, it can also extract dust, water-bearing gases, so the application of water ring pump is increasing.
The pump body contains proper amount of water as working fluid. When the impeller rotates clockwise in the diagram, the water is thrown around by the impeller. Due to the centrifugal force, the water forms a closed ring which is approximately equal to the thickness of the pump cavity. The inner surface of the lower part of the water ring is exactly tangent to the hub of the impeller, and the upper inner surface of the water ring is just at the tip of the blade (in fact, the blade has a certain insertion depth in the water ring). At this time, a crescent space is formed between the hub and the water ring of the impeller, which is divided into several small cavities equal to the number of blades. If the lower zero of the impeller is taken as the starting point, the area of the small cavity increases from small to large when the impeller rotates 180 degrees, and is connected with the suction port on the end face. At this time, the gas is sucked in, and the small cavity is isolated from the suction port when the suction is finished. When the mouth is connected, the gas is discharged out of the pump.
motor for pumps material and structure:
our company located in HangZhou where famous hometown of water pump ,with a long history of producing water pump and many years of experience.we’ll supply the best quality with cheaper price and accurately pump type for yo /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Oil or Not: | Oil Free |
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| Structure: | Reciprocating Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Customization: |
Available
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Shipping Cost:
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about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Vacuum Pumps Be Used for Vacuum Packaging?
Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:
Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.
When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:
1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.
2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.
When using vacuum pumps for vacuum packaging, the following steps are typically involved:
1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.
2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.
3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.
4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.
5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.
6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.
It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.
Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.
What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?
Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:
Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:
1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.
2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.
3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.
4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.
5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.
6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.
It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.
In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.
What Are the Primary Applications of Vacuum Pumps?
Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Processes:
Vacuum pumps play a vital role in numerous industrial processes, including:
– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.
– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.
– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.
– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.
2. Laboratory and Research:
Vacuum pumps are extensively used in laboratories and research facilities for various applications:
– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.
– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.
– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.
– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.
3. Semiconductor and Electronics Industries:
High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:
– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.
– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.
– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.
4. Medical and Healthcare:
Vacuum pumps have several applications in the medical and healthcare sectors:
– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.
– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.
– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.
5. HVAC and Refrigeration:
Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:
– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.
– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.
6. Power Generation:
Vacuum pumps play a role in power generation applications:
– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.
– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.
These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.
editor by CX 2024-04-09
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