China Good quality Alumina Ceramic Plunger Piston Type Vacuum Pump for Petrochemical Industry with Best Sales

Product Description

 

 

 

Innovacera ceramic metering pump including a ceramic piston, valve, cylinder set with housing.

The housing for ceramic sleeves sets are typically comprised of 316 Stainless Steel, Custom materials can

 

be used and are available CZPT request. The piston,valve,cylinder set is sealed by the fit of the piston into

 

the cylinder. Our pump modules are positive displacement mechanisms that do not contain external valves

 

and can run for hundreds of millions of cycles without measurable wear.

 

.Low maintenance cost

.High tech ceramics

.Fast assembly

.Hardness higher than stainless steel pumps coatings.

Perfusion Volume Scope: 0.1-2000ml or custom design.

Super High Perfusion precision: (perfusion transmitter is water for injection) ±0.25%

 

 

Material

99.7%alumina/zirconia(bsed on product characteriatics can shoose different ceramic materials),the appearance mof stainless316l/304

Filing Volume

0.5-2mL/1-5mL/3-10mL(or OEM)

Custom Range

2-200mL

Filing Accuracy

>=0.25%

 

VR

 

 

ABOUT INNOVACERA

 

INNOVACERA is a professional high-tech enterprise, cooperate with Chinese University in advanced materials, many products are awarded as high-tech products and obtain patents.

 

HangZhou INNOVACERA engages in R&D, manufacturing and selling the products of advanced ceramic materials, including Alumina, Zirconia, Boron Nitride, Silicon Nitride, Machinable Glass Ceramic and other advanced materials. Through different manufacturing processes, we supply metallized ceramic components, alumina heater, ceramic pump components and other ceramic components as request.

 

EXHIBITION

 

 

>>> Our Products are Alumina Ceramic, Zirconia Ceramic, Boron Nitride Ceramic,Porous Ceramic, Silicon Nitride Ceramic, Machinable Glass Ceramic, Beryllia Ceramic, Aluminum Nitride, Metallized Ceramic Components, Alumina Ceramic Heater, Ceramic Metering Pump And so on.

>>> Our aim is to offer ideal advanced material solution for any application.
>>> We delivery the order on time, competitive price, high quality and long service to our customers.

 

 

 

FAQ

 

1.What’s the filling volume?
It is 0.5ml-1000ml

2.How about the filling accuracy?
It is +/-0.25%-+/-5%

3.Will it pollute the filling product?
No,our inside product is ceramics.There’s no pollution for medium throughhout the filling process.

4.What’s the material of your metering pump?
SS316L,Alumina Oxide Ceramics,Zirconium Oxide Ceramics.

5.Can you do according to our drawing?
Yes ,we can do according to your drawing.

SEND ME

If you are interested in our products, please click here to send me an inquiry, and I will reply you within 8 hours

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Structure: Piston Pump
Pump Shaft Position: Horizontal
Power: Other
Standard or Nonstandard: Nonstandard
Usage: Chemical Engineering/Laborator Lab
Power Source: Electric

piston vacuum pump

How Does Piston Displacement Affect the Pump’s Performance?

Piston displacement is a crucial factor that significantly affects the performance of a piston vacuum pump. Here’s a detailed explanation:

Piston displacement refers to the volume of gas or air that a piston vacuum pump can move during each stroke of the piston. It determines the pump’s capacity or flow rate, which is the amount of gas that the pump can evacuate per unit of time.

1. Flow Rate:

– The piston displacement directly influences the flow rate of the pump.

– A larger piston displacement corresponds to a higher flow rate, meaning the pump can evacuate a larger volume of gas per unit of time.

– Conversely, a smaller piston displacement results in a lower flow rate.

2. Pumping Speed:

– The pumping speed is a measure of how quickly a vacuum pump can remove gas molecules from a system.

– The piston displacement is directly related to the pumping speed of the pump.

– A larger piston displacement leads to a higher pumping speed, allowing for faster evacuation of the system.

– A smaller piston displacement results in a lower pumping speed, which may require more time to achieve the desired vacuum level.

3. Vacuum Level:

– The piston displacement indirectly affects the achievable vacuum level of the pump.

– A larger piston displacement can help reach lower pressures and achieve a deeper vacuum.

– However, it’s important to note that achieving a deep vacuum also depends on other factors such as the design of the pump, the quality of the seals, and the operating conditions.

4. Power Consumption:

– The piston displacement can impact the power consumption of the pump.

– A larger piston displacement typically requires more power to operate the pump due to the increased volume of gas being moved.

– Conversely, a smaller piston displacement may result in lower power consumption.

5. Size and Weight:

– The piston displacement affects the size and weight of the pump.

– A larger piston displacement generally requires a larger pump size and may increase the weight of the pump.

– On the other hand, a smaller piston displacement can result in a more compact and lightweight pump.

It’s important to select a piston vacuum pump with an appropriate piston displacement based on the specific application requirements.

In summary, the piston displacement of a vacuum pump directly influences its flow rate, pumping speed, achievable vacuum level, power consumption, and size. Understanding the relationship between piston displacement and pump performance is crucial in choosing the right pump for a given application.

piston vacuum pump

How Do You Troubleshoot Common Issues with Piston Vacuum Pumps?

Troubleshooting common issues with piston vacuum pumps involves a systematic approach to identify and resolve problems. Here’s a detailed explanation:

1. Insufficient Vacuum Level:

– If the vacuum level achieved by the piston pump is lower than expected:

– Check for leaks: Inspect all connections, seals, and fittings for any signs of leakage. Repair or replace any damaged components.

– Verify valve operation: Ensure that the valves in the pump are functioning correctly. Clean or replace any faulty valves that may be impeding the pump’s performance.

– Check for worn piston or cylinder: Examine the piston and cylinder for signs of wear. If necessary, replace these components to restore optimal vacuum performance.

2. Excessive Noise or Vibrations:

– If the piston pump is producing excessive noise or vibrations:

– Check for misalignment: Ensure that the pump is properly aligned with its drive mechanism. Adjust or realign as necessary.

– Inspect mounting and support: Examine the pump’s mounting and support structure to ensure it is stable and secure. Reinforce or repair any weak or damaged mounts.

– Verify lubrication: Adequate lubrication is crucial for smooth pump operation. Check the lubrication system and ensure it is supplying sufficient lubricant to all necessary components.

3. Overheating:

– If the piston pump is overheating:

– Check cooling system: Inspect the cooling system, including fans, heat exchangers, and cooling fins. Clean or replace any clogged or malfunctioning cooling components.

– Verify airflow: Ensure that there is proper airflow around the pump. Remove any obstructions or debris that may be impeding the flow of cooling air.

– Evaluate operating conditions: Examine the pump’s operating conditions, such as ambient temperature and duty cycle. Adjust these factors if necessary to prevent overheating.

4. Oil Contamination:

– If there is oil contamination in the vacuum system:

– Check oil seals: Inspect the seals in the pump for any signs of damage or wear. Replace any faulty seals that may be allowing oil leakage.

– Verify oil level and quality: Ensure that the pump’s oil level is correct and that the oil is clean and free from contaminants. Replace the oil if necessary.

– Evaluate oil mist separation: If the pump is equipped with oil mist separation mechanisms, verify their effectiveness. Clean or replace any filters or separators that may be compromised.

5. Insufficient Pumping Capacity:

– If the pump is unable to meet the required pumping capacity:

– Check for blockages: Inspect the intake and exhaust ports for any blockages or obstructions. Clear any debris or foreign objects that may be impeding the pump’s operation.

– Verify valve operation: Ensure that the valves are opening and closing properly. Clean or replace any valves that may be stuck or malfunctioning.

– Evaluate motor performance: Assess the motor driving the pump for any issues such as insufficient power or improper speed. Repair or replace the motor if necessary.

6. Manufacturer’s Guidelines:

– It’s important to consult the manufacturer’s guidelines and documentation for specific troubleshooting procedures and recommendations tailored to the particular piston vacuum pump model.

– Follow the manufacturer’s instructions for routine maintenance, inspections, and any specific troubleshooting steps provided.

In summary, troubleshooting common issues with piston vacuum pumps involves steps such as checking for leaks, verifying valve operation, inspecting for wear or misalignment, ensuring proper lubrication and cooling, addressing oil contamination, clearing blockages, and evaluating motor performance. Following the manufacturer’s guidelines and documentation is essential for accurate troubleshooting and resolving problems effectively.

piston vacuum pump

Can Piston Vacuum Pumps Handle Corrosive Gases or Vapors?

Piston vacuum pumps are generally not suitable for handling corrosive gases or vapors. Here’s a detailed explanation:

1. Construction Materials:

– Piston vacuum pumps are typically constructed with materials such as cast iron, aluminum, stainless steel, and various elastomers.

– While these materials offer good resistance to normal operating conditions, they may not be compatible with corrosive substances.

– Corrosive gases or vapors can attack and degrade the pump’s internal components, leading to reduced performance, increased wear, and potential failure.

2. Sealing and Contamination:

– Piston vacuum pumps rely on tight seals and clearances to maintain the vacuum and prevent leakage.

– Corrosive gases or vapors can degrade the seals and compromise their effectiveness.

– This can result in increased leakage, reduced pumping efficiency, and potential contamination of the pump and the surrounding environment.

3. Maintenance and Service:

– Handling corrosive gases or vapors requires specialized knowledge, materials, and maintenance procedures.

– The pump may need additional protective measures, such as corrosion-resistant coatings or specialized seal materials, to withstand the corrosive environment.

– Regular inspection, cleaning, and replacement of components may also be necessary to maintain the pump’s performance and prevent damage.

4. Alternative Pump Options:

– If corrosive gases or vapors are involved in the application, it is advisable to consider alternative pump technologies that are specifically designed to handle such substances.

– For corrosive gases, chemical-resistant pumps like diaphragm pumps, peristaltic pumps, or dry screw pumps may be more suitable.

– These pumps are constructed with materials that offer superior resistance to corrosion and can handle a wide range of corrosive substances.

– It is essential to consult the pump manufacturer or a vacuum system specialist to select the appropriate pump for handling corrosive gases or vapors.

In summary, piston vacuum pumps are generally not recommended for handling corrosive gases or vapors due to their construction materials, sealing limitations, and the potential for damage and contamination. It is crucial to choose a pump specifically designed to handle corrosive substances or consider alternative pump technologies that can provide the required chemical resistance and performance.

China Good quality Alumina Ceramic Plunger Piston Type Vacuum Pump for Petrochemical Industry   with Best Sales China Good quality Alumina Ceramic Plunger Piston Type Vacuum Pump for Petrochemical Industry   with Best Sales
editor by Dream 2024-05-17

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